147 quality checkpoints. Every module. Every time. Our quality system is built on three pillars: incoming material inspection, in-process quality control, and factory acceptance testing, verified by independent third-party auditors.
Quality gates at every stage: from raw material receiving to final module sign-off. Nothing moves forward without passing inspection.
3D laser scanning verifies every module face to ±2mm tolerance. Scan data compared against BIM model; deviations flagged and corrected before next station.
Every circuit tested: continuity, insulation resistance at 500V DC, polarity verification, RCD trip time, and earth loop impedance. Full test certificate per module.
All pipework pressurized to 10 bar (145 psi) for 30 minutes. Zero allowable pressure drop. Drainage systems filled and verified. Every joint documented.
Each module tested to <3 m³/h/m² at 50Pa. Exceeds Passive House standard. Thermal imaging verifies insulation continuity, zero cold bridges.
In-factory acoustic testing per BS EN ISO 16283. Party wall DnT,w + Ctr ≥ 45dB verified. Party floor L'nT,w ≤ 62dB verified. Tested before module leaves factory, not after installation.
For US projects, third-party inspectors and PE review drawings and witness production under the state modular program pathway (DAPIA/TPIA). Partner certificates, ICC-ES ESR-5348 for LGS framing, AISC for steel fabrication, are verifiable at the issuing body.
Certificates held within MODURA’s manufacturing network. Every document is verifiable at the issuing body, originals available on request at [email protected].

LGS framing system - IBC/IRC 2021 + CA/LA supplements
Holder: Ningbo DeepBlue Smarthouse (MODURA LGS partner)

Quality management systems
Holder: Ningbo DeepBlue Smarthouse

Environmental management systems
Holder: Ningbo DeepBlue Smarthouse

Occupational health and safety management
Holder: Ningbo DeepBlue Smarthouse

Constancy of performance, EN 14350 - light gauge steel framing
Holder: Yibing Qiaoer Housing (MODURA container-module partner)

Fire resistance test, loadbearing steel stud panel (ISO 3008-1)
Holder: Yibing Qiaoer Housing (MODURA container-module partner)

Q355B structural steel chemical composition analysis
Holder: Yibing Qiaoer Housing (MODURA container-module partner)

China Quality Certification product certification
Holder: Ningbo DeepBlue Smarthouse

China Quality Certification for steel framing products
Holder: Ningbo DeepBlue Smarthouse
Every credential in MODURA’s quality claim chain is independently checkable, here is exactly how.
| Credential | What it covers | How to verify |
|---|---|---|
| ICC-ES ESR-5348 | Cold-formed steel studs and tracks (ASTM A792 Grade 50 Class 4, AZ50 coating) under IBC/IRC 2021, 2018, 2015 with California and Los Angeles supplements | icc-es.org → search report directory → ESR-5348 |
| ISO 9001:2015 | Design, manufacturing and sales of the prefabricated LGS building system | Certificate copy on request; issuing body verification via accreditation mark (SCC/IAF) |
| ISO 14001:2015 | Environmental management for the LGS system production | Certificate copy on request; SCC/IAF accreditation mark |
| ISO 45001:2018 | Occupational health & safety management at the LGS factory | Certificate copy on request; SCC/IAF accreditation mark |
| AISC Certification | Structural steel fabrication quality at Hot-rolled steel partner plants | aisc.org → certification directory → search fabricator |
| CQC Green Building | Green building materials product certification (China Quality Certification Centre) | Certificate copy on request; CQC number on document |
| US State Programs | Per-project modular approval: PE-stamped drawings, third-party design review (DAPIA) and factory inspection (IPIA) | State agency databases (e.g. PA DCED third-party agency list) |
Structural and safety standards applied by destination market, US codes lead; EU/UK and Australian standards as required.
| Standard | Scope | Application |
|---|---|---|
| IBC / IRC 2021 (+ ASCE 7-22) | US building code structural design basis and loads | US projects, primary code basis |
| AISI S100 / S240 | Cold-formed steel design and structural framing | LGS frame engineering (per ESR-5348) |
| AWS D1.1 | Structural welding, WPS/PQR and certified welders | Hot-rolled steel fabrication |
| NFPA 13 / 72 | Fire sprinkler and alarm systems | US fire protection design basis |
| IECC / COMcheck | US energy code compliance reporting | Envelope and MEP energy compliance |
| EN 1990-1999 (Eurocodes) | EU structural design basis | EU/UK projects |
| AS/NZS 4600 | Cold-formed steel structures (Australia/NZ) | Australian delivery programs |
| ISO 19650 | BIM information management | Digital delivery & asset data |
Quality control is a budget line only until a defect reaches site. After that it becomes a cost line. This is the arithmetic we show buyers who ask why modular inspection is worth paying for.
| Trigger point | What it costs to fix | Days added | Why it diverges from site-built |
|---|---|---|---|
| IMI, bad material rejected at goods-in | Supplier credit note. ~$0 | 1–3 | Nothing has been cut or welded yet. Site-built projects discover bad steel after it is fixed in place. |
| IPQC Station 3, frame dimension out of tolerance | $300–$900 + 1 shift | 1–2 | Re-jig on a factory line. The same error is discovered on site only after cladding closes the frame. |
| IPQC Station 9, plasterboard finish below Level 4 | $600–$1,800 | 2–3 | Rework with the module indoors, at bench height, no weather exposure. |
| FAT, plumbing pressure test fails | $1,200–$4,000 + kit schedule risk | 3–7 | Every joint is still accessible with the module open. Post-installation, the same leak means opening a finished wall in a live building. |
| FAT, air tightness above 3 m³/h/m² | $800–$2,500 | 2–5 | Thermal imaging locates cold bridges while the frame is exposed. |
| Not caught in factory, found on site | $8,000–$45,000 per occurrence + programme | 10–25 | Remote sites carry mobilisation, crane re-booking, crew standby and accommodation. The multiplier is the distance, not the defect. |
Read the table as a ratio, not a price list. A defect caught at Station 9 costs roughly one-fifteenth of the same defect caught after the module reaches a site 8,000 km away, and the difference is programme time, not materials. This is the single strongest economic argument for factory-side inspection, and it is why the 147 checkpoints are a delivery strategy rather than a marketing claim.
The most common pre-contract misunderstanding is who owns a defect after modules leave the factory. The split is contractual, written down, and follows the standard modular delivery structure.
| Scope | Who bears it | What covers it | Notice period |
|---|---|---|---|
| Factory workmanship & materials (frame, enclosure, factory MEP, finishes as delivered) | MODURA / manufacturing partner | Contract warranty on the module supply scope | 12–24 months from module delivery |
| Inter-module connections made on site (structural tie plates, MEP cross-overs, sealant lines) | Site assembly contractor | Their installation warranty | Per main contract |
| Concealed defects not detectable at FAT that trace to factory work | MODURA / manufacturing partner | Latent-defect provision, backed by the FAT photographic record | Up to local limitations statute |
| Damage in transit after handover to the freight contractor at the factory gate | Freight contractor (cargo insurance) | Marine/inland transit insurance policy | At delivery acceptance |
| Foundations, substructure, site drainage | Employer / site works contractor | Separate site contract | Per site contract |
| Component wear items (seals, gaskets, filters, sensors) | Employer (consumables) | Supplier warranty on the component only | Component manufacturer terms |
Two clauses decide most post-handover disputes, and both are negotiable before signature rather than after. The first is the delineation line, precisely which interface belongs to the factory scope and which to the site contractor; the process page sets out how that line is drawn at each gate. The second is the FAT sign-off record: because every module leaves with a photographic and instrumented record of its acceptance test, a later claim can be traced to a specific station rather than argued in principle. Buyers who ask for this split at tender stage, rather than at handover, are the ones who avoid the argument entirely.
These five questions come up in almost every procurement conversation. The answers are the same whether you ask them at tender or at handover, so ask them early.
Download our quality manual, certification certificates, and sample inspection reports. Full transparency on how we build.
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