Factory & Production

Where Precision Meets Scale

Four factories. Three continents. 75,000m² of production floor area. Every MODURA module is built under climate-controlled conditions with robotic tooling, laser-guided positioning, and 147-point quality inspection — delivering construction precision that site-based building cannot match.

Global Production Network

Four Factories on Three Continents

Strategically located to serve projects worldwide with efficient logistics and regional supply chain integration.

Portland, Oregon — North America

25,000 m² production floor area

4 production lines, 2 shift operation

Annual capacity: 1,500 modules

Serves: US, Canada, Mexico, Caribbean

Rotterdam, Netherlands — Europe

18,000 m² production floor area

3 production lines, 2 shift operation

Annual capacity: 1,200 modules

Serves: EU, UK, Nordics, Middle East

Kuala Lumpur, Malaysia — Asia-Pacific

22,000 m² production floor area

4 production lines, 3 shift operation

Annual capacity: 1,300 modules

Serves: ASEAN, Australia, East Africa

Monterrey, Mexico — Latin America

10,000 m² production floor area

2 production lines, 2 shift operation

Annual capacity: 400 modules

Serves: Mexico, Central & South America

Production Process

14-Station Assembly Line

Every volumetric module passes through 14 production stations, from raw steel coil to finished room. Each station has defined quality gates. Nothing moves forward until it passes.

MODURA factory production line showing steel frame modules moving through assembly stations

From Steel Coil to Finished Room

Station 1-3: Steel frame welding — robotic cold-formed galvanized steel, jig-assembled at ±1mm positional accuracy
Station 4-5: Enclosure & insulation — floor cassette, wall panels, mineral wool, vapour control membranes
Station 6-7: MEP first fix — HVAC ducting, electrical containment, plumbing pipework, fire suppression pre-routed
Station 8-9: Plasterboard & taping — double-skin fire-rated board, Level 4 finish, wet area tanking
Station 10-11: Finishes & joinery — doors, skirting, fitted wardrobes, kitchen units, porcelain tiling
Station 12-13: MEP second fix & testing — sanitaryware, light fittings, full FAT: continuity, pressure test, functional run
Station 14: Final QC — 147-point inspection, photographic record, digital twin sync, sign-off before dispatch

Technology

Precision Tooling at Construction Scale

We apply manufacturing-grade automation to construction. The same precision disciplines that produce cars and aircraft now produce buildings.

Robotic Welding Cells

6-axis robotic welding arms produce steel frames with ±1mm positional accuracy. Every weld logged with timestamp and operator ID for full traceability.

Laser-Guided Jig Assembly

Factory-calibrated jig tables with laser positioning ensure dimensional consistency across every module. ±2mm tolerance across all faces — verified at Station 3 and Station 14.

Digital Twin Sync

Every module has a BIM digital twin updated in real-time during production. Clients access a live dashboard tracking their project's modules through each station.

Climate-Controlled Environment

All factories maintain 20±2°C and 50±10% RH year-round. No weather delays, no moisture in materials, no thermal expansion variance. Every module built under identical conditions.

Certifications

Factory Certifications & Standards

Every MODURA factory operates under the same quality and environmental management systems, audited annually by third-party bodies.

ISO 9001:2015

Quality Management Systems

ISO 14001:2015

Environmental Management

ISO 45001:2018

Occupational Health & Safety

EN 1090-1/2

Structural Steel Execution

CE / UKCA Marking

European & UK Conformity