Global Shipping & Logistics

MODURA modules wrapped in weatherproof protective packaging secured on steel stillage frames ready for transport

Quality Assurance

Packaging & Protection Standards

Every MODURA module leaves the factory wrapped and secured to our military-grade packaging standard. Our packaging system has been refined over 10,000+ module shipments and is designed to protect your investment against weather, vibration, and handling loads during multi-modal international transport.

Weatherproof wrapping — breathable membrane plus reinforced polyethylene outer layer, preventing condensation while blocking rain and road spray
Steel stillage frames provide rigid support and enable forklift and crane handling without module contact
Corner edge protectors and anti-abrasion padding at all contact points between module and transport frame
Internal bracing for MEP fixtures, joinery, and glazing — every cabinet, appliance, and fitting secured for transport
GPS tracking device fitted to every module with geofence alerts and 15-minute position updates
ISO 668 containerised module dimensions for standard intermodal shipping compatibility
Marine-grade corrosion inhibitor applied to all exposed steel for sea freight shipments
All modules factory-sealed with desiccant packs to prevent internal condensation during transit

Logistics Capabilities

Transport Modes

Every project gets a custom logistics plan. We select the optimal transport mode — or combination of modes — based on your site location, project timeline, module dimensions, and budget. All transport is fully insured with real-time tracking.

Road Transport

Flatbed trailers with escort vehicles for oversized loads. Max 4.5m wide × 16m long × 3.6m high per module. UK and EU operators with abnormal load permits. Real-time GPS tracking throughout transit. Door-to-door delivery with crane offload coordination.

Sea Freight

ISO container-compatible modules in 40ft high cube or on flat rack. Roll-on/roll-off (RoRo) for volumetric modules. Weekly sailings from Rotterdam, Portland, and Port Klang. 20–45 day transit to major global ports. All shipments covered by marine cargo insurance.

Rail Freight

Intermodal rail for long-distance overland transport. Modules transferred from factory to rail terminal on dedicated flat wagons. Cost-effective for continental Europe and North America cross-country routes. Reduced carbon footprint versus road-only delivery.

Air Freight

Emergency and critical path modules only. Specialized cargo aircraft (Antonov AN-124 / Boeing 747-8F). Module weight limit approximately 20 tonnes. 24–72 hour delivery. Used for disaster relief, urgent project phases, and remote site access where surface transport is impractical.

Delivery Timelines

Delivery Time Estimates

Transit times from each MODURA factory to major global destinations. Times shown are port-to-site or terminal-to-site and include customs clearance. All estimates based on standard shipping schedules and typical border processing.

Destination	From Rotterdam	From Portland	From Port Klang	From Monterrey	Mode
London / SE UK	2–3 days	—	—	—	Road
Frankfurt / Central EU	4–5 days	—	—	—	Road
Dubai / Middle East	14–18 days	—	12–16 days	—	Sea
New York / US East	—	7–10 days	28–35 days	—	Mixed
Los Angeles / US West	—	2–3 days	—	—	Road
Sydney / Australia	—	—	21–28 days	—	Sea
Lagos / West Africa	18–22 days	—	—	—	Sea
Tokyo / Japan	—	18–24 days	14–18 days	—	Sea
Mexico City	—	—	—	3–5 days	Road
Singapore	—	—	1–2 days	—	Road

End-to-End Process

Shipping Process

Every module follows a documented 6-step shipping process with checkpoints, digital records, and client visibility at each stage. Our logistics team manages the entire chain — you receive one weekly report covering all modules in transit.

1. Module Completion & FAT

Module passes 147-point Factory Acceptance Test. Photographed from all angles with inspection records uploaded to the digital twin. Forklifted to dispatch bay and assigned to a shipping batch. Transport stillage prepared and pre-inspected.

2. Loading & Securing

Module lifted onto transport stillage. Weatherproof wrapping applied in layers. GPS tracker activated and signal verified. Load secured with rated straps and chains. Photographic evidence captured. Bill of lading issued with module serial numbers.

3. Customs Clearance (Export)

Export documentation package: commercial invoice, packing list, certificate of origin, CE/UKCA Declaration of Conformity, factory test certificate. Electronic customs clearance via CHIEF/CDS (UK) or equivalent system. Pre-lodged declarations where available.

4. In-Transit Monitoring

GPS position updated every 15 minutes via satellite/cellular. Shock and vibration sensors alert if module experiences transit forces exceeding 2g design limits. Temperature and humidity monitored inside module envelope. Client receives weekly consolidated logistics report.

5. Customs Clearance (Import)

Destination agent handles import clearance using pre-prepared documentation. Duties and tariffs estimated during project quoting phase and confirmed before shipment. HS code classification pre-confirmed with receiving country customs authority. Bonded warehousing available if required.

6. Site Delivery & Cranage

Module arrives on site on scheduled date. Mobile crane pre-positioned per lift plan. Module lifted directly from trailer to building position in correct installation sequence. Average 8–12 modules installed per day. Crane demobilized on schedule with zero standing time charges.

Worldwide Reach

Global Delivery Coverage

Four strategically located factories across three continents give MODURA unmatched global reach. Each factory serves its primary region with backup dispatch capability to ensure supply chain resilience.

Europe & UK

Rotterdam factory serves as primary dispatch hub. Road delivery to all EU/EEA member states plus the United Kingdom. Average 3–7 day transit. ATA Carnet arrangements for temporary export to non-EU countries. Full post-Brexit customs capability with UKCA and CE dual compliance.

North America

Portland factory serves the United States and Canada. Monterrey factory serves Mexico and Central America. Road delivery within 7 days to most destinations. Cross-border customs pre-cleared through C-TPAT certified supply chain. USMCA-compliant documentation for duty-free movement.

Asia-Pacific

Kuala Lumpur factory serves as primary dispatch hub for the region. Sea freight to Australia and New Zealand from Port Klang. Road delivery to ASEAN member states. Growing demand from Japan, South Korea, and Pacific Island nations. Competitive transit times to all major APAC ports.

Middle East & Africa

Multi-factory dispatch optimized by destination. Rotterdam to North and East Africa. Kuala Lumpur to Middle East and Indian Ocean nations. Portland to West Africa. Specialist logistics partners for remote site delivery including desert, high-altitude, and island locations with challenging last-mile access.